Recent changes in the manufacturing process have brought more efficiency and cost-effectiveness to the industry. Automation in both the manufacturing process and in quality control continues to revolutionize the industry, creating a more consistent product while cutting down on costs. The Internet of Things connects new machinery and allows employees to control more of its functions. All of these changes go hand-in-hand with eco-friendliness, making industries more sustainable and reducing waste.
Companies like Braidy Industries are poised to take advantage of these exciting advances, decreasing their costs while upping their productivity.
For the past twenty years, automation has made an outsized impact on the manufacturing industry. Automated processes allow for more productivity while reducing the number of employees needed to complete a task. In recent years, automated machinery has become even more advanced, with machine learning and artificial intelligence becoming more commonplace.
Manufacturers have begun to adopt automation as part of the normal course of business. According to the consulting firm McKinsey, the potential exists to automate 87 percent of all production jobs. This represents a major opportunity for companies that want to upgrade their production lines.
Not only production jobs could benefit from the rise of automation. Materials movement, maintenance, and engineering could also see their automation rise to 45 percent. Many of these functions are available now in the modern manufacturing workplace, but much of their potential is yet to be explored.
The nature of the manufacturing workforce is changing. There are fewer employees on the production lines and more who are responsible for the maintenance and operation of the automated machinery. All manufacturing employees will need more focused training and should take advantage of adult education opportunities.
Automated Quality Control
One area where automation shines is in quality control. Through automating the process, companies are able to achieve more consistent results. Robotic systems are able to assess components and finished products to determine whether they meet the proper parameters. Even a 99 percent compliance with quality control results in many parts that are unusable. Both the automation of the production line and in quality control increase the overall efficiency of the process.
Computerized systems do not tire or make as many mistakes as human quality control inspectors. This streamlines the output of the production line and makes the next steps in the process work more smoothly. Companies like Braidy Industries are prepared to use automated quality control to better serve their customers.
The Internet of Things
While the Internet of Things (IoT) populates more homes with smart technology, it also enhances manufacturing processes. Connected machinery is easier to maintain and operate, allowing operators to keep track of every function without wasting a human operator’s valuable time. Smart devices with interconnected sensors enhance the efficiency of each production line and quality control station.
Floor supervisors can wear smart glasses or wearable devices that show readouts of each machine’s performance. This enables them to go about their jobs without having to be physically present to make sure the machinery is working properly. This enables them to supervise more lines, cutting down on staffing demands.
The days of the environmentally unfriendly manufacturing plant are over. In today’s market, it is essential that every manufacturing firm do their part to protect the planet. Eco-efficiency is a winning proposition because it reduces waste and energy costs.
Each manufacturing plant needs to examine its use of energy. An audit should be performed which tracks the plant’s use of energy and where improvements can be made. Using basic weatherproofing techniques can help to preserve the heat or air-conditioning within the building. Change to CFL or LED lighting. Companies should make sure that their heating and air-conditioning systems are running at peak efficiency.
Using renewable energy is another excellent way to upgrade a plant’s eco-friendliness. Solar, wind, and geothermal heat can all help to increase the efficiency of a manufacturing plant. Some businesses create more renewable energy than they can use, and in some cases, electric companies will buy back the electricity they generate.
Waste reduction is crucial for all modern manufacturing companies. Reclaiming unused material, whether for reuse in the plant or for sale to other companies, can cut down on waste. Ideally, computerized manufacturing and quality control will result in fewer parts that need to be recycled.
Smart Manufacturing Works for Everyone.
Companies like Braidy Industries are at the forefront of automated and ecologically friendly manufacturing. When companies take advantage of automation in both production and quality control, they will operate more efficiently. They will also need fewer employees to maintain the same output. Smart machines make it easier for floor supervisors to do their jobs.
Eco-friendly manufacturing processes are a must in today’s world. With care and thought, companies can increase their efficiency while preserving the environment.